3A Power supply for USB devices

This is 5V 3A power supply to drive two USB based devices simultaneously. This power supply is design around LM2576-5.0 switching regulator IC and the main reasons to choose this IC is its low parts count, small heat sink requirements and its inbuilt current limit protection feature.

Prototype version of 3A USB power supply

We specially design this power supply to work with development boards / single board computer (SBC) platforms such as Raspberry Pi, Banana Pi, BeagleBone, etc. This power supply can also be used to provide power to USB OTG peripherals over USB Y cables. We test this setup and got successful results with Huawei Ascend P6 mobile phone.

The schematic of this power supply is based on sample circuit explained in LM2576 datasheet. In this power supply the most difficult part to obtain is 100μH inductor. In our prototype we wind this inductor by ourselves and those winding details are illustrated and described in below.

The 100μH inductor used in our prototype is built around "King Magnetics" toroidal core (Part No: N20x12x8). The core which we used is covered with plastic jacket for mounting purposes, but that "mounting unit" is not mandatory for our PCB design. Dimensions of the toroidal core are illustrated in above diagram. We wind 50 turns of 1.045mm Ø insulated copper wire on this core and we got 102.4μH reading with is coil. Both IC1 and DB1 (D3SB20 bridge rectifier) need heat sinks.

The PCB, schematic diagram and more information about this power supply unit are available at google drive.

Comments

Anonymous said…

Thank you for such a well written article. It’s full of insightful information and entertaining descriptions. Your point of view is the best among many. 592jg

March 17, 2019 at 9:46 PM

CD2003 - yet another simple FM radio receiver

In the last few days, we are looking for some simple FM radio receiver to integrate into one of our ongoing projects. For that, we try several FM radio receiver ICs including TDA7000, CD2003/TA2003/TA8164, CXA1019, and KA22429. Out of all those chips we select CD2003 (or TA2003/TA8164) based receiver for our project because of its simplicity and outstanding performance. Except to CD2003, Sony CXA1019 also perform well but we drop it because of its higher component count. We design our receiver based on Toshiba TA2003 datasheet and later we try TA8164 and CD2003 with the same circuit. Either CD2003 or TA8164 can directly replace TA2003 IC, and as per our observations, TA8164 gives excellent results out of those 3 chips. A prototype version of CD2003 FM radio receiver The PCB design and schematic which we used in our prototype project are available to download at google drive (including pin-outs of crystal filters and inductors ). Except for CD2003 IC, this receiver consist...

Arduino superheterodyne receiver

In this project, we extend the shortwave superheterodyne receiver we developed a few years ago . Like the previous design, this receiver operates on the traditional superheterodyne principle. In this upgrade, we enhanced the local oscillator with Si5351 clock generator module and Arduino control circuit. Compared to the old design, this new receiver uses an improved version of an intermediate frequency amplifier with 3 I.F transformers. In this new design, we divide this receiver into several blocks, which include, mixer with a detector, a local oscillator, and an I.F amplifier. The I.F amplifier builds into one PCB. The filter stage, mixer, and detector stages place in another PCB. Prototype version of 455kHz I.F amplifier. In this prototype build, the Si5351 clock generator drives using an Arduino Uno board. With the given sketch, the user can tune and switch the shortwave meter bands using a rotary encoder. The supplied sketch support clock generation from 5205kHz (tuner f...

Calculator for audio output transformers

Audio output transformers are heavily used in a vacuum tube and some (older) transistor base audio power amplifiers, but these days output transformer are quite hard to find and expensive item. For homebrew projects, the best option is to construct those transformers by ourselves and this script helps to calculate winding parameters for those transformers. This " AF output transformer calculator " script is written using Python and it works with most of the commonly available Python interpreters . The script is available to download at google drive under the terms of GNU General Public License version 3.0 . Homebrewed 25k: 4 output transformer Once supplied the input parameters this script provides a winding ratio, the number of turns required for primary and secondary winding and required copper wire gauges for both primary and secondary windings, etc. We construct several AF output transformers based on results of this script, which including transformers for M...